Select Page

Magnetic Conveyors

Magnetic conveyors use magnetic fields to transport and manipulate bulk materials either by moving a magnetic belt or gripping ferrous materials through the belt for sorting. These conveyors are commonly used in industries such as mining, recycling, and manufacturing, where the efficient handling of materials is critical to profitability.

Magnetic conveyor example

Types

  • Magnetic Belt Conveyors: Magnetic belt conveyors use a magnetic field to hold and move magnetic materials, such as ferrous metals. These conveyors are commonly used in recycling facilities to transport metal scraps and other materials that can be recycled. The advantage of this type of conveyor is that it can transport materials up inclines, and the magnets can hold magnetic material past the point where non-magnetic material is discharged for sorting purposes. For a list of magnets you can use to catch ferrous materials at the end of a normal belt conveyor or at a different part in the process, see in-line magnets.
  • Magnetic Slider Bed Conveyors: Magnetic slider bed conveyors use a magnetic field to hold and move non-magnetic materials, such as plastic, glass, and wood. These conveyors are commonly used in the manufacturing industry to transport and manipulate materials during the production process. The advantage of this type of conveyor is that it can be designed to suit specific material handling requirements, including the size and shape of the material being transported.
  • Magnetic Pulley Conveyors: Magnetic pulley conveyors use a magnetic pulley to transport materials along a conveyor belt. The pulley is designed to attract and hold magnetic materials, as the belt moves over it. This type of conveyor is commonly used in mining and other industries where large quantities of materials need to be transported over long distances.

Benefits:

  1. Efficient: Magnetic conveyors are designed to move materials quickly and efficiently, which can help to increase productivity and reduce downtime. These conveyors are often used in high-volume production environments where the efficient handling of materials is critical to maintaining productivity.
  2. Low-Maintenance: Magnetic conveyors are often designed to be low-maintenance, which can help to reduce the overall cost of ownership. They are typically made from durable materials and require minimal lubrication or other maintenance.
  3. Customizable: Magnetic conveyors can be designed to suit specific material handling requirements, including the size and shape of the material being transported, the conveying speed, and the location and orientation of the conveyor. This customization can help to ensure that the conveyor is optimized for the specific needs of the application.
  4. Safe: Magnetic conveyors can help to reduce the risk of accidents and injuries in material handling environments, particularly in metalworking environments where metal chips and other small metal pieces can be a hazard.

Drawbacks:

  • Initial Cost: Magnetic conveyors can be more expensive to purchase and install than other types of conveyors, which can be a concern for businesses with limited budgets.
  • Magnetic Field Interference: The magnetic field generated by magnetic conveyors can interfere with electronic equipment and other devices in the surrounding environment. This can be mitigated through proper installation and shielding, but it can still be a concern in certain environments.

To learn more about whether magnetic conveyors are appropriate for you application or to get a system designed, installed, or serviced, just give a call or tell us how we can help in the form below.