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System Integration

For Food, pharma, nutra, pet-food, and chemical equipment

Our engineering and fabrication teams integrate equipment into systems. Whether it's a single machine, a new process in an existing line, or a new line altogether, ABM handles drawings, installation, and commissioning. More agile than larger firms and more robust than traditional distributors, ABM Equiment is trusted by small and global processors alike. ABM specializes in handling & processing of dry ingredients and packaging & inspection of all products. See the links below for the types of equipment in each category.

Handling

Silos & Tanks
Bulk Bag Unloaders
Conveyors (All)
Feeders
Dust Collection
Bag Dump Stations
More on Handling Page

Processing

Mills
Screeners, Sifters
Mixers, Blenders
Mixer/Grinders
Dryers
Magnets
Pattymakers
More on Processing Page

Packaging

Baggers (All)
Case Packers
Cartoners
Case/Tray Erectors
Case Taper/Sealers
Shrink Bundlers
Palletizers
Stretch Wrappers
Vacuum Packagers
VFFS
More on Packaging Page

Inspection

Checkweighers
Metal Detectors
X-Ray
More on Inspection Page

Weighing

Batching Systems
Tank, Machine Load Cells
Flow Scales
Custom Scale Stations
More on Weighing Page

Complete Systems

ABM is a "systems integrator" as defined by the industry, fulfilling all related functions you would expect. These other functions are described in more detail in the previous process engineering, mechanical engineering, and fabrication pages, as well as briefly overviewed in the accordion below. In short, ABM integrates complete manufacturing lines for food, pharmaceutical, nutraceutical, chemical, and industrial applications from ingredient handling to processing, packaging, and inspection.

Expand the sections below for elaboration.

Equipment Selection

Our engineers find the best-fitting equipment on the market for your product and system.

Processing is a big space and there are different ways to do everything; different methods, technologies for executing them, and makes/models with their own pros and cons. And because each processor has different needs and OEMs can't standardize a spec. list, it's difficult to compare the options available. Having a professional who knows the industry and applications like yours will save immense resources—not just in the search, but in headaches and the cost of errors. Considerations of price, performance, maintenance, safety, and environment suitability are a lot to balance for the processor but intuitive to industry natives.

Equipment Modification & Configuration

We optimize the best available equipment for your needs.

Because customers need prices as low as possible, OEMs must build machines in set ways to achieve economy of scale. But because each customer’s process is a little different, few people can use one-size-fits-all solutions. Processors often find themselves between equipment options, favoring the tool-less breakdown features of one model, but the wash-down rating of another, for example. Whether it’s optimizing pre-existing equipment or redesigning an existing model for an OEM to construct, ABM ensures system performance. Common examples include custom screens for sifters, paddles + chambers for mixers, rollers for mills, etc.

Custom Equipment

If your process is so unique that no one makes equipment right for it, we can help there too.

In an innovation-driven market, unique products often encounter problems that are entirely new, or which have solutions stuck behind NDAs. In many cases the ABM team can develop new methods or purpose-built solutions from their deep bench of projects ranging from material handling to processing and inspection systems.

Engineering & System Design

We design and engineer your entire process including product testing, P&IDs, and factory acceptance testing for all applicable equipment.

Once equipment has been established, careful consideration must be given to how product flows between components and the equipment is positioned in the facility. Accessibility, travel distance for operators and forklifts, location of existing air, power, and steam drops, and other variables are considered. Just like other aspects of your process, there will be multiple factors specific to your application.

Installation

We put it all together.

Having equipment installed by the group that designed it, or at least is familiar with it, adds tremendous efficiency. Not only is liaising between parties spared and the chance of misunderstanding reduced, but there is a “single point of responsibility”. When something doesn’t go as planned there is reduced finger-pointing between parties and argument of liability. It’s fixed quickly and quietly without the customer being brought into it.

Commissioning

We start up your system, tune it, and train your staff.

Some equipment is plug-and-play, but a lot isn’t. All too often new equipment gathers dust because operators were slow to learn it and management becomes convinced it wouldn’t be worth the down-time to force them. It’s important for technicians to help personnel learn new equipment, understand the value it brings, and become comfortable operating it. By doing this we can also ensure that the system works as intended and no errors were made.

Service

We have a "service what we sell" policy with the exception of some specialized equipment that is best cared for by the OEM.

As the old adage goes “if you don’t schedule maintenance, your equipment will schedule it for you”. Mismanaged maintenance will certainly reduce equipments' lifetime, but it will also cost a fortune in lost revenue from down-time. A well-maintained piece of material handling or packaging equipment can provide years, if not decades of reliable performance. The ABM team offers set-and-forget maintenance schedules, responsive service, and convenient parts ordering. We take pride in offering the best service in the industry, 24/7/365. If you call at 2 AM Christmas morning you won’t get someone in India, you’ll get someone very tired, but knowledgeable and ready to help.

Standalone Equipment

For standalone units with their own functions (check-weighers, for example) ABM will place the unit and attune it to the system. This includes mechanical integrations like conveyor height, inlet/outlet configurations, and software integrations. Software integrations can include filler feedback, controls, and others like those for product traceability.

ABM can also make room for your new equipment in existing horizontal or vertical processes. For example, a metal detector can either be mounted on an existing horizontal conveyor, or into a vertical, gravity-fed process. In either case this usually involves moving equipment: In horizontal processes we can condense layouts or modify equipment to create room, and in vertical processes we can do the same, also modifying the support structures for the new layout.

Common Industries

Bakery
Brewery
Beverages (Other)
Building Materials
Cereal & Grains
Chemicals & Fertilizer
Confectionery
Co-Packers
Dairy
Distillery
Food Base
Fruit & Vegetables
Infant Formula
Manufacturing
Meat (Red & White Meat)
Nutraceuticals, Supplements
Nuts
Personal Care
Pet Food
Pharmaceutical
Plastics
Potatoes
Recycling (Conveyors, Magnets, and Shredders Only)
Snackfood
Spices, Syrups & Sauces