Distillery & Brewery Dust Collection Systems
Low-maintenance, Long-Lasting, set-and-forget
The rapid rise in local regulations concerning dust collection in breweries has made it necessary for more brewers and distillers to implement effective dust collection systems. With variations of 2 core models, ABM Equipment provides optimal solutions for any brewery under . We provide full system design, integration, and service.
Reliable
Systems made of US & European components you can count on for decades to come
Custom-Configured
Designed for the local climate, seismic area, and municipal codes to keep everyone happy
Low-Maintenance
Self-cleaning systems you can forget about for months or years at a time depending on size
Effective
Expertly-integrated systems that prevent pests, reduce cleanup, protect lungs, and avoid slips.
Why The Push For Dust Collection in Breweries & Distilleries?
When something mildly combustible—like grain—is milled, the surface area of the material is increased exponentially, making it explosive at a certain point. The risk is greater for distillers than brewers because they use hammer mills rather than roller mills, but there have been incidents in breweries as well. Naturally this has caused some legislators to overreact both in cities and nationally, as reflected in the updated National Fire Prevention Act (NFPA 68). But it’s not all bad, because dust collection provides a number of benefits to health, operational efficiency, and pest prevention.
Dust Collector Options
Though we offer every type of system, baghouses are usually the preferred method for brewing and distilling because of their lower cost and maintenance requirements. Generally bags are preferred to cartridges because they can go without changing for longer periods of time, but in the smaller models (see below) the cartridges allow us to use a unit small enough that it can bypass some municipal requirements. But regardless, all the filters are self-cleaning and can go for years without filter change so you can truly set it and forget it. Among the dust collectors appropriate for breweries, the options are:
- Bucket-style discharge
- Pulse jet timer for filter cleaning
- Differential pressure magnehelic gauge kit
- Painted carbon steel or stainless steel
- Hinged door with T-handle (toolless) entry
- High or low-entry inlet
- Explosion mitigation panels
- Explosion isolation gates
- Round or square housing
- Top or bottom-hinges for cleaning
- Bags or cartridges
Dust Collection Implementation
There are two primary methods for dust collection in breweries:
Whole-Room Negative Pressure
Suitable for breweries with contained mill rooms. This method involves installing vents in the ceiling to draw air off the entire room, maintaining a controlled and safe atmosphere. This method is slightly cheaper and more effective, but the difference isn’t so great that it should have a great impact on choice of space.
Dust Ports on Equipment
For breweries preferring not to alter the room’s air, or whose grain equipment is scattered through the space, our equipment is designed with dust ports that connect to an external dust collector. We can then run ducting to each port, pulling vacuum on each piece of equipment.
Hybrid
If you have a room big enough for most of your grain equipment but not all, it’s easy to draw most of the air from the mill room and run small ducting to the equipment outside of it. And whether all your equipment is outside or inside of a mill room, drawing air from both the equipment and the room will improve your experience.
Benefits of Dust Collection In Breweries & Distilleries
Implementing a dust collection system in your brewery or distillery can offer numerous advantages:
Explosion Prevention: Significantly reduces the risk of grain dust explosions.
Health and Safety: Protects employees from respiratory issues and allergic reactions to grain dust.
Pest Prevention: Lowers the chances of pest infestations by removing dust that can serve as a food source.
Operational Efficiency: Dramatically reduces the need for cleanup.
Compliance: Ensures your brewery meets local and national safety standards, avoiding potential fines and shutdowns.
Our Models
Virtually all breweries and distilleries are handled perfectly by two models, with varying components (like blowers) to accommodate smaller variances.
Cartridge Models
The small cartridge dust collector is ideal for any brewery or distillery without a silo. The smaller model is round because it is strong enough that it bypasses cities’ explosion mitigation requirements.
Features
- Filters installed and removed through the air plenum via hinged top doors, allowing tool-free media changes without “dirty side” or confined space entry
- A 60º hopper directs dust through the inlet and discharges it via an airlock, separating dust from the airstream with centrifugal force
- 40” W.C. and 200 ºF rating
- Fully-welded exterior (continuous where possible and cleaned) and skip-welded interior
- Reverse-pulse jet for automatic filter cleaning
- Timer and solenoid valve mounted and pre-wired in a NEMA 4x enclosure
- Rotary airlock
Specifications
- Top plenum: 7 ga. sidewall and doors
- Cylinder: RT7 and RT14 – 10 ga.; RT21 to RT80 – 7 ga.
- Hopper: RT7 to RT39 – 10 ga.; RT42 to RT80 – 7 ga.
- Housing flanges: 1/4″ x 2″
- Ground smooth hopper interior welds.
- 3 sq. ft. cloth area
- Requires 1.1 SCFM @ 60-70 PSI clean, dry air
- Total dirty air volume not to exceed 8 cu. ft.
Baghouse Models
The larger baghouse dust collector handles any brewery or distillery with one or more silos and features a hinged-top for easy cleaning outdoors. When installed indoors with limited headroom, the bags are removed from the dirty side via a side access door. It can also be equipped with pleated cartridges if needed.
Features
- Suitable as a bin vent filter for storage tanks, work bins, and surge hoppers
- Dust is received through a hopper inlet and discharged into a bin or through an airlock for disposal or recycling
- Can be customized for higher operating static pressures
- An electronically-timed compressed air pulse cleans the filter bags during operation without shutting down
- 60° hopper for dust collection and discharge
Specifications:
- Rated for 17” W.C. and 180 ºF, with options for higher pressure
- Carbon steel construction: 12 ga. for top plenum and baghouse, 10 ga. for AVS9 and AVS16 hoppers, 7 ga. for AVS25 and larger hoppers
- Full welded exterior, skip welded interior
- Broke lip flange on top plenum, baghouse, and hopper; 1/4” x 1-1/2” flat bar flange for hopper discharge
- Service door and header at 3:00, exhaust and inlet at 9:00
- Hopper can be rotated in 90º increments
- 25 bags, 307 sq. ft. surface area
- Scroll gallery for dimensions
Why ABM?
Efficiency
A “one-stop-shop”, ABM designs, supplies, integrates, and maintains your system when necessary. By keeping the whole project under one roof, we can provide the best value for the money with as little mental work on your part as possible.
Experience
With over 40 years of experience in dust collection for various industries including food processing plants, ABM Equipment is able to to deliver the best solution from day one. Our history with flour plants and other facilities has given us insight into the best practices for managing dust without reinventing the wheel.
ABM Equipment offers customizable brewery dust collection systems tailored to your specific needs, whether you’re in the planning stages or looking to upgrade your current dust management system. Though the two models here are best for most breweries, we can make any modification required to accommodate even the most unique.