Case & Multi-Lane X-Ray
The model for X-raying cases of product delivers superior contaminant detection and other quality checks for large packages. It can detect product voids, missing products, package damage, case weight, item weight, and fill level of the cases or individual products within it. Though larger, it can detect small contaminants just as effectively as smaller units, which is why they are often repurposed to accept multiple lines of smaller products so processors can buy 1 bigger machine instead of multiple smaller ones. The corresponding model is the 720 from Eagle.
The Case x-ray machine delivers unparalleled performance where a large inspection area is required to meet stringent HACCP and food safety requirements. It is extremely flexible, used in a wide variety of applications from shelf-ready case packs, to club packaging, bulk containers, and large bags of pet food. Further, the system is capable of inspecting multiple lines of smaller packaged goods with each lane being inspected and rejected independently. Advanced Image processing and control software is user-friendly and available in 28 languages. Its powerful image analysis routines, on-screen diagnostics and safety system visualization delivers superior performance for local and global users.
SimulTask Repository™ allows review of production statistics, rejected and saved images through the user interface with transfer of the information via USB memory drive for remote viewing or archiving. Locating hard to find contaminants through busy product images is a common and very difficult challenge. The case X-ray machine is available with Material Discrimination X-ray (MDX) technology that clears up those images to reliably identify contaminants and isolate the non-conforming product. All Case x-ray machines are network capable allowing remote diagnostics and often correction by support.
Optimized for Inspection
The Case x-ray machine is supplied with Eagle’s, user-proven image processing and control system optimized for:
- Contaminant detection including bone, metal, glass, stone, high density plastics and rubber.
- Powerful image processing routines are configurable to tailor individual product set-ups in order to optimize performance and deliver superior inspection results.
- Mass inspection which delivers checkweighing functionality and filler feedback to eliminate costly product giveaway and underweight packages.
Material Discrimination X-Ray (MDX) Technology Clears Up Busy Images
Locating hard to find contaminants through busy product images is a common and very difficult challenge. Material Discrimination X-ray (MDX) technology clears up those images to reliably identify contaminants and isolate the non-conforming product. Having the best technology options available, like MDX and PXT, is critical to reach product inspection goals.
Beam Geometry Chart
| Beam Width | Package Height |
|---|---|
| 375 mm (14.7”) |
381 mm (15”)
|
| 397 mm (15.6”) | 356 mm (14”) |
| 443 mm (17.4”) | 304 mm (12”) |
| 487 mm (19.1”) | 254 mm (10”) |
| 532 mm (20.9”) | 203 mm (8”) |
| 576 mm (22.7”) | 152 mm (6”) |
| 621 mm (24.4”) | 101 mm (4”) |
| 666 mm (26.2”) | 50 mm (2”) |
| 710 mm (27.9”) | BELT |
Integral Part of a Robust Inspection Program
The Case x-ray machine documents your inspection program while keeping systems up and running at required performance levels.
- Remote Access enables product set-up, machine diagnostics and remote correction by technicians to maximize machine uptime maintaining a low cost of ownership.
- Repository™ allows convenient on-screen review of production statistics, rejected and saved images through its user interface by transfering data via a network path or local USB memory drive for remote viewing or archiving.
- TraceServer™ (optional) delivers enhanced machine monitoring, data transfer and storage via an external database for one or more machines.
Safety is Everyone’s Job
Mechanical and electrical designs are built into all machines.
- Electrical safety circuits meet Category 3 (EN954) and Performance Level “d” (PLd, EN13849) criteria.
- A complete Hazard Based Risk Assessment is available for the Case x-ray machine to integrate into a user’s risk management and safety program.
Saving Product Delivers Profits
Eagle pioneered the use of x-ray for mass measurment of inline food products, providing checkweighing functionality to prevent costly product giveaway. Traditional multi-zone operation is available complete with EU tolerances. Systems can be used for zonal measurement if the weight of multiple areas within a package needs to be measured and monitored. Statistics including count and reject by zone, mean value correction, giveaway calculations and more are actively tracked to further optimize your process.
Production Ready, Built to Last
Machine uptime is critical for a profitable operation. For applications where continuous operation for extended periods combined with inspection of large products is essential, the case X-ray machine integrates a heavy-duty conveyor with a generous inspection area to accommodate most large packages, cases, bags or sacks. Alternately, it can inspect multiple lanes of smaller products with each lane having independent inspection parameters and routines. The system keeps up with aggressive production requirements with speeds up to 101 MPM (330 FPM) so that quality is assured without sacrificing throughput.
Case X-Ray Features
- Multiple inspection modes maximize return on investment
- Auto learn with speed settings for fast package set-up and quick product changeovers
- CAT 3 (EN 954), PLd (EN 13849) safety system with embedded self-diagnostics and on screen status visualization
- Repository™ keeps track of valuable production statistics and events
- TraceServer™ option manages critical inspection data on a PC or Network
Easy-to-use touchscreen operation.
MDX technology delivers image clarity to locate hard to find contaminants in food products
Production Histogram & Statistics Report
Zonal inspection ensures all components are placed correctly, contaminant free, with the exact amount delivered
Innovative roll-out conveyor assembly makes cleaning and maintenance routines fast and simple.
Specifications
| Model | Case X-Ray |
|---|---|
| Packaged Product |
Packaged goods in cartons, cases, sacks, bags, pouches, cups, tubs, trays and other packaging up to 381 mm (15”) tall (see Beam Geometry Diagram)
|
| Inspection Modes | Detection modes for contaminant, missing item, void and premium, plus modes for mass/weight and shape/position, fill level and filler feedback |
| Mass/Weight Inspection Module | 2, 3, 5 Zone operation; total weight, EU tolerance, selective area weight; moving average and automatic mean correction; total accepts and rejects by zone for; mean, standard deviation, net giveaway, % giveaway |
| Remote Diagnostics | TeamViewer™ service tool supplied as standard for remote machine diagnostics product set-up services |
| X-ray Type & Emissions | Single beam; x-ray emissions <1 μS/hr; compliant to 21 CFR 1020.40, 21 CFR 179.21, EURATOM EU nationalized standards |
| Conveyor | |
| Width & Length | Conveyor width: 762 mm (30”); Available lengths: 1829 mm (72”) & 2743 mm (108”); Pulley Diameter: 76.2 mm (3”); Beam width at belt: 710 mm (27.9”) |
| Line Heights | From 762 mm (30”) to 1219 mm (48”); additional heights available on request |
| Speed Range | 15 - 101 MPM (50 to 330 FPM)¹,² subject to package type and dimensions |
| Belt Specifications | White TPU food grade seamless belt operating range -30° to 80°C (-22° to 176°F); Compliant to EC 1935/2004 & Directive 2002/72/EC; FDA 21 CFR Parts 170-190; NSF/ANSI/3-A 14159-3 |
| X-ray & Detector | |
| X-ray Power | EA420 (84kV @ 5mA); Hi-Ray 7 (140kV @ 1mA); Hi-Ray 9 (140kV @ 3mA) |
| X-ray Type & Emissions | White TPU food grade seamless belt operating range -30° to 80°C (-22° to 176°F); Compliant to EC 1935/2004 & Directive 2002/72/EC; FDA 21 CFR Parts 170-190; NSF/ANSI/3-A 14159-3 |
| Detectors Resolution &Inspection Widths | 0.8 mm, 1.2 mm pitch single energy detectors or 1.2 mm dual energy detector. Maximum speeds: 0.8 mm 50 MPM (164 FPM), 1.2 mm single energy 101 MPM (331 FPM), & 1.2 mm MDX dual energy detectors - 57 MPM (187 FPM)²,³ |
| System Operation | |
| Display & Operating System |
15” TFT color touch screen, Intel Core i7 Processor, 8GB RAM, 256GB SATA SSD, Windows 10 IoT, Enterprise 64 Bit LTSC 2019 OS, SimulTask™ PRO Control & Image Processing Software |
| Safety | (2) E-Stops, LTO Main Disconnect, Category 3 (EN954), PLd (EN13849) safety circuit with system visualization via machine user interface. A Hazard Based Risk Assessment compliant with ISO EN 12100:2010 is available |
| Communications | (4) USB 2.0 ports & (4) USB 3.0, (2) Gigabit ports, (2) RS232 & (2) RS232/422/485 configurable ports |
| I/O | O (4) Input signals, (4) reject output signals, (5) output signals; PLC monitoring signals for: reject detect, system processing, system calibrating, fault condition, x-rays on |
| Ingress Protection & Finish | IP65 Standard, IP69 (cabinet only) optional, Type 304 stainless steel bead blasted enclosure, frame, & roll-out conveyor assembly |
| Operating Range | 0°C to 40°C (32°F to 104°F) 25% to 90% relative humidity non-condensing |
| Power Requirements | 230 VAC ±10% single phase 50/60 Hz, 16A fused |
| System Cooling | IP65 - Air conditioner; IP69 - Water cooled, plant water supply 7.6LPM (2.0 GPM), 10°C to 32°C (50°F to 90°F) water supply provided by customer. |
| Compressed Air | Air not required for base system; optional rejects supplied with pneumatic control package with air dump valve and low pressure sensor; air supply not included, requires 5.5 bar (80 psi), 3/8” (9.5 mm) line, dry & filtered air supply |
| Options | |
| Rejects | 24VDC signal only, machine or remote mounted push-off, multi-lane drop gate, other rejects available upon request |
| Software & Accessories | Multi-lane inspection, TraceServer™ software, Ethernet-IP fieldbus interface, RECON reject review console, product guides, audible alarm, reject verify, |