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Packaged Meat X-Ray

The best X-ray machine for packaged meat is an adaptation of the 240 model which allows toolless belt removal and full washdown. It is most commonly used for meat packs, meat chubs, and smaller packages of diary, where daily sanitization of equipment is mandatory. It was originally developed for meat-chub producers because of its clip-count and checkweighing features.

Packaged meat x-ray machine

Because of thawing products' tendency to trigger metal detectors, this machine is ideal for frozen meats in a wide variety of packing formats including chubs, over wrapped trays, pouches, cartons, tubs, cups and plastic containers. This unit was developed for meat industry requirements where the need for precise contaminant detection is critical for compliance with stringent retailer specifications and meat safety regulations.

The hygeinic design features unobstructed sight lines and contoured surfaces to minimize potential material harborage areas ensuring fast visual inspection and cleaning. The entire machine can be disassembled and reassembled by a single person in a matter of minutes for thorough sanitation to maximize production uptime.

The packaged meat x-ray machine comes equipped with high-resolution image processing software, providing superior detection and rejection of contaminants such as metal, glass, stone, bone, high density plastics and rubber. Further, it can check the item’s mass and provide feedback, count contents, identify broken, misshaped or missing items, and detect unwanted voids.

Material Discrimination X-ray (MDX) Technology Clears Up Busy Images

Locating hard-to-find contaminants through busy product images is a common and very difficult challenge. Material Discrimination X-ray (MDX) technology from Eagle clears up those images to reliably identify contaminants and isolate the non-conforming product. Having the best technology options available, such as MDX, is critical to reach product inspection goals.

 Designed for Hygiene, Built to Last

Machine uptime is critical for a profitable operation. Meat applications where environments are harsh and cleaning routines are extreme mean x-ray machines must be designed for hygiene and built to last. The packaged meat x-ray machine integrates proven design principles to deliver the following:

  • Quick disassembly and reassembly by a single person to save time, labor and maximize production uptime
  • Heavy duty open conveyor design survives the rigors of everyday production, minimizing harborage areas for efficient and effective cleaning routines without sacrificing machine durability
  • Unique tension release system for quick belt removal; reinstallation maintains critical belt tensioning and tracking settings
  • Open frame construction with sloped surfaces and no niches, reduces areas for standing water or material build-up to expedite sanitation cycles
  • Built to IP66 ingress protection standards to withstand thorough cleaning routines

Beam Geometry Diagram

Beam Width Package Height
120.5 mm (4.7”)

122.8 mm (4.8”)

136.6 mm (4.5”) 101.6 mm (4”)
 202 mm (7.9”) 50 mm (2”)
155.9 mm (6.1”) 76.2 mm (3”)
175.3 mm (6.9”) 50.8 mm (2”)
194.6 mm (7.7”) 25.4 mm (1”)
 212.7 mm (8.4”) BELT

Safety is Everyone’s Job

Machine safety is critical. At Eagle, safe mechanical and electrical designs are built into all machines.

  • Electrical safety circuits meet Category 3 (EN954) and Performance Level “d” (PLd, EN13849) criteria.
  • A complete Hazard Based Risk Assessment is available for packaged meat x-ray machine to integrate into a user’s risk management and safety program.

Saving Product Delivers Profits

Eagle pioneered the use of x-ray for measuring the mass of inline meat products providing checkweighing functionality to prevent costly product giveaway.

  • Extended infeed section ensures long products, such as chubs, are stable once they have transitioned to the belt delivering highly accurate results.
  • Multi-zone, with or without EU tolerances, and Zonal measurement for multiple content items are available.
  • Statistics including count and reject by zone, mean value correction and giveaway calculations are actively tracked to further optimize processes.

Integral Part of a Robust Inspection Program

The x-ray machine for packaged meat helps to document your inspection program while keeping systems up and running at required performance levels.

  • Eagle Remote Access enables product set-up, machine diagnostics and often remote correction by Eagle Technical Support to maximize machine uptime while maintaining a low cost of ownership.
  • Eagle Repository™ allows convenient on-screen review of production statistics as well as rejected and saved images. Information can be easily transferred or saved for review and archiving
  • TraceServer™ (optional) delivers enhanced machine monitoring, data transfer and storage via an external database for one or more the packaged meat x-ray machine .

Optimized for The Application

It's famous in the meat industry for detecting:

  • Contaminants including bone, metal, glass, stone, high density plastics and rubber.
  • Clip placement and count
  • Deformed and ruptured chubs
  • Product weight (filler feedback reduces product giveaway and underweight packages)
Milling size comparison guide

Operation via easy-to-use SimulTask ™ PRO touchscreen

Milling size comparison guide

MDX technology delivers image clarity to locate hard-to-find contaminants in chubs and other food products.

Milling size comparison guide

Quick tension release system enables fast machine disassembly to reduce cleaning times

Dimensions of X-Ray for Packaged Meat

Milling size comparison guide
Milling size comparison guide

SimulTask™ PRO Zonal inspection ensures all components are placed correctly, contaminant free, with the exact amount delivered

Milling size comparison guide

Repository™ Production Histogram & Statistics Report

Specifications

Model Packaged Meat X-Ray
Packaged Product
Fresh, refrigerated or frozen packaged meat (or dairy) in chubs, cartons, pouches, cups, tubs, trays and other packaging up to 122.8 mm tall, (see beam geometry for maximum product heights and widths).
Inspection Modes Detection modes for contaminant, missing item, clip, void and premium, plus modes for mass/weight, shape/position, fill level and filler feedback
 Mass/Weight Inspection Module 2, 3, 5 Zone operation; total weight, EU tolerance, selective area weight; moving average and automatic mean correction; total accepts and rejects by zone; mean, standard deviation, net giveaway, % giveaway
Remote Diagnostics TeamViewer™ service tool supplied as standard for remote machine diagnostics and product set-up services
Conveyor
Width & Length 300 mm (11.8”) wide by 1854 mm (73”) long, 76.2 mm (3”) infeed & outfeed roller diameter
Line Heights From 762 mm (30”) to 1372 mm (54”); additional heights available on request
Speed Range 21 - 61 MPM (70 to 200 FPM)¹,² subject to package type and dimensions
Belt Specifications Blue homogeneous food-grade urethane non-wicking friction belt; product contact temperature range -29°C to 99°C (-20°F to 210°F); compliant with regulation 21CFR of the FDA, EC 1935/2004, & EU 10/2011 for transport of unpackaged meat
System
Display & Operating System 15” TFT color touch screen, 250GB non-volatile memory, Windows 10 Enterprise 32 Bit LTSB OS, Eagle SimulTask™ PRO control & image processing software
Safety (2) E-Stops, LTO Main Disconnect, Category 3 (EN954), PLd (EN13849) safety circuit with system
visualization via machine user interface. A Hazard Based Risk Assessment compliant with ISO EN 12100:2010 is available
Ingress Protection & Finish IP66 Ingress protection, type 304 stainless steel, #4 finish enclosure, surface finish less than
32u-inch RA.
Operating Range 0°C to 40°C (32°F to 104°F) 25% to 90% relative humidity non-condensing
Power Requirements 230 VAC +10/-15% single phase 50/60 Hz, 16A Fused
System Cooling Door mounted thermal heat exchanger
Compressed Air Air not required for base system; optional reject systems may require 5.5 bar (80 psi), 3/8” (9.5 mm)
line, dry & filtered air supply
X-ray & Subsystem
X-ray Power EA420 Generator, 70kV @ 3mA or Hi-Ray 7 Generator, 70kV @ 1mA
X-ray Type & Emissions Single vertical beam; x-ray emissions <1 uS/hr; Compliant to 21 CFR 1020.40, 21 CFR 179.21,
EURATOM EU nationalized standards
Detectors Resolution &Inspection Widths 0.4 mm, 0.4 mm high performance, 0.8 mm, 1.2 mm pitch single energy detectors or 1.2 mm dual energy detector. Maximum speeds: 0.4 mm standard detector - 21 MPM (69 FPM); 0.4 mm high performance detector - 46 MPM (150 FPM); 0.8 mm - 49 MPM (160 FPM); 1.2 mm single energy, & 1.2mm MDX dual energy detectors - 61 MPM (200 FPM)²
Communications (2) USB 2.0 ports, (2) Gigabit Ethernet ports, (2) RS232/422/485 Com ports, (1) Ethernet-IP Fieldbus
interface port optional
I/O (4) Input signals, (4) reject output signals, (5) output signals; 5 PLC monitoring signals for: reject
detect, system processing, system calibrating, fault condition, x-rays on; (2) filler feedback signals
Options
Rejects 24VDC signal only; remote mounted push-off, other rejects available upon request
Software & Accessories TraceServer™ software, Ethernet-IP fieldbus interface, product guides, audible alarm